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# CPG Manufacturer Technical Documentation Case Study

> How a global CPG manufacturer unified documentation across 130+ plants in 70 countries.

Case Study

# Global CPG Manufacturer: Technical Documentation

"Unified documentation across 130+ plants in 70 countries."

How a global CPG manufacturer deployed Blockify and AirgapAI to solve decades of
documentation drift across 130+ manufacturing facilities.

78X

Accuracy Improvement

40-60%

Error Reduction

15 sec

Time to Procedure

$53-80M

Annual Savings Projected

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## Manufacturing Documentation Challenges

Across 130+ plants and 70 countries, local modifications and decades of repairs caused
technical documentation to diverge from actual equipment, leading to maintenance errors,
extended downtime, and safety risks.

Blockify on Intel Gaudi for centralized knowledge capture combined with AirgapAI for
offline field retrieval. Voice-capture workflows let technicians document repairs in real-time.

## Implementation Areas

#### Knowledge Capture

- Voice-capture workflows
- Real-time repair documentation
- Tribal knowledge conversion
- Facility-specific IdeaBlocks

#### Maintenance

- Correct procedure in 15 seconds
- Configuration-aware retrieval
- Error reduction 40-60%
- Network-wide consistency

## Documentation Unification

Time-to-correct-procedure was reduced from minutes of searching through inaccurate
manuals to 15 seconds of facility-specific, configuration-aware retrieval, projected
to save $53-80M annually.

## Key Outcomes

- Speed: Procedure retrieval from minutes to 15 seconds
- Quality: 40-60% reduction in documentation-related errors
- Savings: $53-80M projected annual savings network-wide
- Knowledge: Voice-capture for real-time knowledge preservation

Free Case Study

## Download the Full CPG Manufacturer Case Study

Get complete details on unified documentation across global manufacturing.

- Procedure retrieval in 15 seconds
- 40-60% error reduction
- $53-80M projected annual savings
- Voice-capture knowledge preservation
- 130+ plants unified

Case Study
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## AI for Global Manufacturing

See how Blockify and AirgapAI can unify your documentation.

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